X-ray Inspection System

X-ray inspection system from Bizerba. These systems miss absolutely nothing. If you are looking for one of the best solutions and Bizerba inspection systems on the market today. Then look no further than the XRE-2 X-ray inspection system.

You may want to x-ray food or alternatively used to check many different types of packaged goods. Allowing you to see inside and record all data for future reference.

X-ray Inspection System – Uses

Normally used with an in line checkweigher that checks the weight for under fill or over fills, the x-ray inspection system can even identify contamination in tinned or metal packages. Something a metal detector can not do.

Additionally checking for glass, bones, metal, plastics or rubber. Additionally checks for example the filling in cakes or internally into the product itself. To ensure that the items you produce are 100% checked from every conceivable angle including label type. Position and package integrity.

Also consider a vision inspection system that will check above and below the packages that pass through for any visual errors that may have occurred in production that an X-Ray inspection system may not have identified.

Furthermore we offer two alternative types of vision inspection systems depending on the production speed and High IP protection that you may need.

Alternatively you may only require a dynamic checkweigher in line with the X-Ray system. Depending on the produce that requires checking and inspecting.

X-ray Inspection System – Software

Finally we have a vast range of software solutions for all industrial manufacturing operations.

Also the Brain software package it tailored to your requirements and we ensure that it works in conjunction with all your existing systems.

Data Capture, Inventory control, Formulation and Compliance software. Future proofing your operations for years to come. Fully supported by Bizerba directly.

Contact Bizerba today to discuss your requirements for inspection systems, X-Ray systems, checkweighers or metal detectors. What ever your production requirement may be, we can tailor a bespoke solution to meet your needs.

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X-Ray Inspection Systems

Bizerba X-Ray Inspection Systems. These systems miss nothing, fully automatic inspection system that detectors all errors or defects in food products. The systems will identify irregular any no conformed items. Foreign objects and will even identify missing or misshaped items.

X-Ray Inspection Systems – Nothing is Missed

Due to the chemical components and density, the x-ray inspection systems will identify quickly and inferior products on the line, rejecting them immediately. Consider the Bizerba inspection system XRE-2.  A number of detection’s can be made during the process from raw bones, metals, plastics, glass, ceramics and stones. Nothing is missed.

X-Ray Inspection Systems XRE_2
X-Ray Inspection Systems XRE-2

Detection’s are made in packaged and unpack-aged food. Extensive testing on products long before the install as part the consultation process. Packaged food for manufactures is at times challenging, normally in the past a simple metal detector was sufficient enough to adhere to the food retail industry strict standards.

X-Ray Inspection Systems – Compliance

Consider nowadays major food retailers demand extremely high quality standards. Not letting anything slip into the supply chain or onto the shelves in the shops. X-Ray inspection systems, now required to meet these high standards.  The flexibility and the various items that are detected make this the preferred detection system.

Used in conjunction with a vision inspection system and an in motion checkweighing system the combination is formidable. Additionally used with statistical and data capture software offering full food trace ability from supply, production and delivery.

X-Ray Inspection Systems – Set Up

The set up would normally be as follows, left to right or right to left. From the filling systems to the packaging system where required then onto the checkweigher. From there it would pass though the x-ray inspection systems before travelling to the final check the vision inspection system.

At all times the data is recorded and can be accessed in real time or historical records can be recalled. Each stage will have pushers to reject the items passing through the conveyor or lines. recording monitoring and identifying any trends in the rejection process.

For a free site survey or consultation visit please contact Bizerba. At times we do have this system as described set up in our industrial show room, feel free to book an appointment.

If you are looking for alternative Bizerba inspection systems please feel free to browse this site which has all the resources you may need. This includes product manuals and technical details where required.

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Checkweigher Vision Inspection

Probably the most popular combination is the Checkweigher Vision Inspection system by Bizerba. The most efficient LabelSecure vision inspection system. Ejecting inferior products and reducing if not eliminating product recalls. A unique inspection combination for multiple products and sectors.

Firstly the system will integrate with any existing conveyor set up. Completely flexible in terms of site and control. Offering a impressive 100% control over the line visually inspecting above and below. Also paired with the added weight checking with rejection pushers.

Checkweigher Vision Inspection – Label Checking

In addition, Labelling, package seals and integrity automatically inspected. Including the label position and bar codes. Check weigher vision inspection system checks package weight package size and rejects accordingly.

Also statistical data is recorded throughout the entire process to include data capture and rejection rates. All packages will conform to the set criteria at the end of the line. The dual camera system records and inspects the top and the bottom of the packages.

A further reason the built in checkweigher conveyor adds another level to this inspection system. Over weight and under weight packages will be rejected. All over weight packages will be highlighted to enable reporting to adjust the process earlier in the line reducing further costs.

In short the combination system ensures customer safety and satisfaction. Reduces cost and wastage. Eliminating potential recalls and risks associated with that.

In addition some of the highlights of the system are as follows.

  • Added Dual camera inspection.
  • Views of the top and base of the package.
  • 4 Megapixel camera’s.
  • Checking 200 items per minute.
  • Manual image viewing.
  • Text and Bar code readings. Real time.
  • Seamlessly integration to most conveyor systems.
  • Data management and data capture software.
  • Multiple reporting and control systems.
  • Standardised interfacing into any existing systems.

Alternatively you could also implement our similar single camera vision inspection system the SealSecure. The hygienic system will fulfil all of the above but will check only the area facing the camera. Additional interest why not take a look at our hygienic checkweigher.

Finally if you would like more information on the Bizerba checkweigher vision inspection system or any other industrial product. Contact Bizerba today.

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End Of line Inspection Equipment

End of line inspection equipment by Bizerba. As demands increase, So potentially can problems occur during production. As a supplier to the US retail trade, more and more customers are demanding that you have at least one inspection system or end of line inspection equipment in place.

End Of line Inspection Equipment – Minimum Requirements

Additional inspection systems to be used with your inline checkweigher system is now a must. The minimum requirements now are that you have at least one X-Ray Food machine in place. Metal detectors have in the past been the norm, however they are not always able to identify and reject smaller particles of metal or other foreign debris.

Why not watch the latest video on how an X-Ray inspection system could ensure rejection of any defect products in your line.

End Of line Inspection Equipment – With Vision Inspection

A normal setup on a production line would be to have the filling machine, then the packing or seal machine. Then packages at a rate of 400 units per minute will pass through the dynamic checkweigher, for example the CWE Maxx. Then after checking move on through the X-Ray inspection system, all foreign bodies rejected. This can be a Dual lane inspection system so that the production line keeps up with demand.

Then onto the Vision inspection unit, the new SealSecure Vision inspection system. Or the LabelSecure vision inspection system . Checking packages from above and below. Systems will identify leaks in packages. Broken seals and incorrect or badly positioned labels.

Avoid retail food production fines from the major supermarkets and put into place this basic high speed inspection line. Ensuring a perfect product to your customers every time.

Supplying a vast majority of the United Kingdoms retail food industry with inline inspection systems. End of line inspection equipment and dynamic checkweighers.

Contact Bizerba today for a free site survey or consultation visit.

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Vision Inspection

The Bizerba LabelSecure Vision inspection system. A full packaging and production line vision inspection system. Not only  will it check the packages for damaged goods. It will also check for misplaced labels and check the seal integrity of the final product.

Where to use a vision inspection system.

Use a vision inspection system. Anywhere you wish to avoid product recalls. A stand alone vision system. Can also be used outside of the food industry. An alternative to the Thermosecure is the Bizerba SealSecure vision inspection system.

Furthermore, it will check seals, labels and defective packages. The end of the line vision inspection system will enhance your offering to the end user. Guaranteeing a perfect product every time. Used in conjunction with an x-ray food machine or metal detector. The system is infallible.

The LabelSecure is new to the Bizerba portfolio. This latest development further guarantees a quality product at the end of the production line.

As well as the vision system, it is also equipped to control and reject the offending packages. In turn it will also track and trace the product source and identify quickly any areas of concern in the production line.

The vision system address’s a number of inspection needs in the production industry.

Watch our latest video highlighting some of the Luceo’s key features.

Dual Lane Vision inspection system.

Single or dual lanes. The system can cope with multiple lines and report accordingly. Used inline as a standalone inspection or in conjunction with a further checkweigher system.

If you would like more information or would like to see the system in action. Feel free to contact Bizerba today. Currently offering free site surveys and consultation solutions for your industrial plant.

Once in place you can be confident that you will have the full support of technical service engineers across the country if the need arises. All inspection systems come with the required software. This is also compatible with third party machines.

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Industrial Metal Detector

Industrial Metal Detector and inspection systems from Bizerba. Scanning individual packages of up to 50 kilograms. Due to the conveyor belt construction it guarantees an extremely high level of detection and reliability.

Industrial Metal Detector – Varicon+

Consider the Varicon+ range of metal detectors. Highlights of the systems available are as follows.

  • GLS or GHF coil for a new dimension in detection sensitivity
  • Stainless steel design with IP65 protection rating (optionally IP 66/IP 69) to meet the strict hygienic requirements in accordance with HACCP, IFS and BRC
  • Maximum sensitivity and discriminatory capability while maintaining high resistance to interference Easy training of device for specific products; speeds adjustable
  • Multi-product memory for up to 240 product facilitates the set-up process and optimises the system’s overall performance
  • _statistic.BRAIN software for reporting

Industrial Metal Detector – Details

Furthermore, due to the vast array of additional features that can be added to the system for example. Alternative separating systems that when rejected for differing reasons the goods will go into a reject bin or down an alternative route for examination.

A vast memory bank will store over 240 different products and their criteria. Avoiding unnecessary programme and testing times in between different production lines.

Also the metal detectors will identify and reject all ferrous and non ferrous metals found in any packages. Rejecting with pushers, either mechanical or pneumatic.

Industrial Metal Detector – Technical

Conveying direction

left to right, right to left
Electrical design

Combined control and operating unit for conveyor belt and metal detector, factory-set belt stop in the event of metal detection, wiring,

Conveyor belt speed

0.2 m/sec, 0.4 m/sec, 0.6 m/sec, 1.0 m/sec; variable belt speed (-60 % to +30 %) optional

Protection type

IP65 (jet-proof), optionally IP66/IP69, NEMA 4

Finally for more information on the range of industrial metal detector ranges please contact Bizerba today. We offer free site surveys and consultation visits. Alternatively you may want to read about alternative industrial vision inspection systems.

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X-Ray Food Inspection

X-Ray food inspection, how safe is it? Airline cabin crew and pilots are exposed more than operators of x-ray food evaluation machines. Facts and this are summarised in a paper a pioneer of merchandise evaluation technologies including inline analysis and x-ray, from the Bizerba Product Inspection team. The business hopes that this paper will relieve any reservations about the security of food also this has been about the safety of operators of machines using an x-ray food inspection machine. The paper, titled “How Safe is the X-ray Inspection of Food? , clarifies the nature of x-ray when compared with a substance that is radioactive, and points out that the degree of radiation used for x-ray food inspection from the food business is low.

The paper explains the nature of x-ray examination equipment structure, which in most cases goes beyond the standards. X-ray evaluation of food was adopted by increasing numbers of food makers due to its efficacy and accuracy in detecting foreign bodies inside food products such as stones and glass. The proof shows that food that’s good before an  x-ray is as good and just as tasty afterwards. Also, operators working with x-ray food inspection or examination systems are protected by laws and by expert equipment design.

 X-Ray Food Inspection- Safety

In conclusion, consumers and traders have nothing to be concerned about. To start with, it’s significant to comprehend the distinction between x-ray and radioactivity. While x-ray is a form of electromagnetic radiation, they’re electrically generated, and may be switched on and off. In every day activity, every person on Earth is subjected to several forms of radiation, known as background radiation. The International System of Units for radiation dose is that the Sievert, however occupational exposure levels are usually so low that millisieverts and microsieverts are generally utilised. The average human receives about 2, 400 Sv of background radiation in a year, that generally far exceeds that of the radiation exposure received from an x-ray examination system in the food industry.

X-Ray Food Inspection – Normal exposure

In comparison, pilots and cabin crew, who spend more time in altitude, are subjected to greater levels of cosmic radiation, as there’s less of  the Earth’s atmosphere to filter it out when flying, together with frequent flyers absorbing around 4, 400 Sv annually. X-ray food inspection doesn’t cause the meals to become radioactive, just as an individual doesn’t become radioactive after having a chest x-ray.

Contact Bizerba today for more information on our complete range of inspection systems for the food industry.

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Industrial Bakery Inspection Systems

Industrial bakery inspection systems from Bizerba. From weight to vision and x-ray food systems. Also consider metal detectors and checkweighers for a complete robust set up that will help you to avoid those costly product recalls due to contamination.

Industrial Bakery Inspection Systems – X-Ray

Consider an XRE_2 product inspection system. Detecting all foreign objects based on the density. Also taking into consideration the chemical composition and mechanical dimensions. Detecting everything from inconsistencies in a product. Also detecting Glass, ceramics, metals, rubber, plastics and bone to name but a few contaminants that may enter the production line.

Industrial Bakery Inspection Systems – Checkweighers

Ensure each product is the exact weight that it should be after production. Avoid recalls or wastage by identifying underweight packs or products directly after baking. Dynamic checkweighing, versatile and will ensure each and every product is weighed before packing. We have high IP protection checkweighers for Bakery.

Industrial Bakery Inspection Systems – Metal Detectors

Alternatively one of the most cost effective inspection systems are the metal detectors. Checking for ferrous and non ferrous metals that may have entered the production line. Each and every package quickly scanned and  immediately rejected with pushers if a defective product is identified. The Varicon metal detector will integrate seamlessly with existing production lines and help avoid costly product recalls.

Industrial Bakery Inspection Systems – Vision

The final check before any products are sent to the stores. Consider a vision inspection system that will check the seals on any packages. An image is taken of every product as it leaves the line for packing. Any inconsistencies the items will be rejected before they are packed and sent out.

Finally to accompany all the inspection systems we have a vast array of software solutions that will integrate with any existing hardware you may have. Consider the .BRAIN industrial software solutions that will integrate with existing ERP software packages.

Contact Bizerba today for a free site survey or consultation visit. No obligation quotes and assessments.

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Industrial Vision Inspection Machine

Industrial vision inspection machine for the food industry, solutions from Bizerba. The world leaders in inspection and checkweigher systems to the food industry.

Industrial Vision Inspection Machine – Uses

The Bizerba systems, ideally suited in the food industry where high IP protection can be implemented. Checking packages from above and below. Also identifies broken seals and badly placed or incorrect labels.

The two main variants in the range are the LabelSecure and the SealSecure vision inspection system. Depending on the speed and the protection level required. Both systems will seamlessly integrate with existing production lines and dynamic checkweighers and x-ray food inspection systems.

Also not only checking the label position. The bar codes, Label type, expiry dates would be checked. All packages that do not conform to the set criteria automatically rejected with pushers. Air powered or pneumatic.

Industrial Vision Inspection Machine – Integration

Furthermore industrial vision inspection machine. When used with a hygienic checkweigher or dynamic checkweigher the system adds a layer of protection that many systems are unable to offer.

Additionally normally integrated with metal detectors. Generally most retail outlets or large supermarket chains will now insist that all the produce is checked using x-ray inspection systems. These systems not only identify metals but also glass, bone, rubber plastics amongst any other contaminants that may reach the packages or food.

What ever your inspection requirements. Maybe it is vision, x-ray, metal or just weight we will have a solution for you. All systems are tailored to your individual business requirements. We now supply some of the largest food manufactures in the USA.

Full service and support ensures that your production line is working to the optimum at all times. We understand that machine downtime is money and that service is one of the key areas when considering any inspection or production line equipment.

For a free site survey, consultation visit or a discussion on how we maybe able to support you further, please do not hesitate and reach out contact Bizerba today.

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Checkweighing With X-Ray Inspection

Checkweighing with x-ray inspection. Now more common than ever food production facilities are turning to x-ray food inspection systems. As oppose to the classic metal detection systems of the past.

Checkweighing With X-Ray Inspection – Why?

Even though metal detection still has a valuable place in the inspection arena checkweighing with x-ray inspection is now becoming the norm due to the high demands that retailers place on the testing that has to take place before it reaches the shelves.

Furthermore used with an inline checkweigher and a vision inspection system. Every single anomaly, containment and irregularity automatically rejected by the system. Continued irregular packages will cause a system shut down and an alarm will sound so that a physical check can be made. Identifying the problem and avoiding waste. Recalls eliminated  every package  inspected without fail. This process reduces costly waste and can contribute to the overall yield produced.

Checkweighing With X-Ray Inspection & Vision!

In addition as mentioned another inspection system that is ever more popular are the vision inspection systems. Checking packages from above and below. Each package has an image taken and archived for future reference. Every package shape recorded and monitored. At all times offending items will be rejected with pushers or by pneumatic air.

The ultimate production line would in an ideal world consist of the following set up. Checkweighing, Metal detection system. X-Ray inspection systems then a vision inspection system. This gives 100% visibility on every product that passes through the system. Every offending package rejected, recorded and tracked. By using all four inspection systems you guarantee the elimination of costly product recalls or supermarket fines for inferior products.

Finally for more information on the Bizerba range of products and services including checkweighing with x-ray inspection systems then contact Bizerba today. We offer free site surveys and consultation visits.

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